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Course Outlines DEPARTMENT: DEPARTMENT OF MECHANICAL ENGINEERING PROGRAMME: DIPLOMA IN MECHANICAL ENGINEERING This topic explains the definition of quality, the importance of quality, defects, quality assurance, Total Quality Management (TQM) and continuous improvement. This topic also explains the purposes of samples, inspection methods and statistical quality control. CONTROL CHART FOR VARIABLES This topic explains about variation, process in control, mean, range and sigma chart including steps to collect data and preparing chart. This topic also explains method to determine center line value, upper and lower control limit, chart construction, distribution/scattering pattern criterion, analysis, relationship between information and population and Process Capability Index. CONTROL CHART FOR ATTRIBUTE This topic explains the condition that control chart attribute is used, difference between attribute control chart and variable, non-conforming term, the advantages and disadvantages of attribute control chart, construction of p, 100p, np, c and u chart. ACCEPTANCE SAMPLING This topic explains the use, advantages and disadvantages of acceptance sampling. This topic also explains sampling planning method, lots, choosing samples and non-conformities lots. Other than that this topic also explain customers risk, AQL (Acceptable Quality Level), LTPD (Lot tolerance percent defective), Operating Characteristic Curve and table MIL-STD-105D in planning single sampling in normal, tightened and reduced condition. QUALITY COST This topic explains the relationship between cost and quality. It includes the types and categories of cost as such as preventive cost, appraisal cost, internal failure cost and external failure cost. QUALITY IMPROVEMENT TECHNIQUE This topic explains the importance of quality, the techniques to improve quality as such as brainstorming, check sheet, Pareto Analysis, Matrix Analysis, Cause-And-Effect Diagram, Scatter diagram and Quality Circle Group. ISO 9000 SERIES This topic explains the needs of quality system, basic concepts, main terms in ISO 9000 and the advantages and disadvantages of ISO 9000. This includes quality managements systems for ISO 9001:2008. ASSESSMENT The course assessment is carried out in two sections: i. Coursework (CA) Coursework is continuous assessment that measures knowledge, technical skills and soft skills. ii. Final Examination (FE) Final examination is carried out at the end of the semester. The percentage ratio of FE to CA shall follow the guideline stated in the Arahan-Arahan Peperiksaan dan Kaedah Penilaian which is approved by the Lembaga Peperiksaan dan Penganugerahan Sijil/ Diploma Politeknik. TEST (2) - 40% QUIZ (2) - 20% END OF CHAPTER (1) - 20%
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